Food & beverage
Packaging Line OEE
Northwind Foods, two plants, six filling lines
OEE with availability, performance and quality by line, shift and product. Where the downtime goes, as a Pareto by reason. Operators log a stoppage from a phone and it shows up on the board at once; stops of an hour or more alert the maintenance head.
- Pages
- Overview, Downtime, Log a stoppage, Stoppage log
- Measures
- OEE %, Availability %, Performance %, Quality %, Good output, Scrap, Downtime h, Minutes lost
- Workflow
- Long stoppage alert
Chemicals & process
Energy & Utilities
Meridian Chemicals, two sites, four areas
Electricity, steam, gas and water per tonne, a Sankey of where the energy goes, a daily calendar, targets by area, cost and CO₂. The kind of board that pays for itself in the first month of finding a steam leak.
- Pages
- Overview, Targets & cost
- Measures
- kWh per tonne, Steam per tonne, Water per tonne, CO₂ per tonne, Energy cost
Steel & metals
Works Portal
Orion Steel, melt shop to cold mill
A plant website rather than a dashboard: a menu, a hero, live output and plan attainment, a shift clock, the annual-shutdown countdown, a gallery, milestones, an FAQ, a shift-handover form with its log, and a contact form.
- Pages
- Home, Production board, Shift handover, Handover log, Contact
- Measures
- Output t, Plan attainment %, Avg yield %, Delay h, Near-miss count
maintenance / overview
Any plant
Maintenance Requests
A template for every site
Requests raised from the floor, a work queue with a status board, critical requests sent to the maintenance head straight away, and a dashboard of open work, days to close, downtime and cost by category.
- Pages
- Overview, Raise a request, Work queue
- Measures
- Open requests, Critical open, Avg days to close, Downtime h, Maintenance cost
- Workflow
- Critical requests
